Digital SmartLine Workflow – the concept to process digital printed rolls

SMARTLINE PRESS
Smartline Sync Recorder
Generate Reel Syncfile
- Splice Management
- Inspection Syncronisation
- Waste Management
- Independent System
- No interface to planning

SMARTLINE QA
Smartline Sync Editor
Interface to QA System
- Open interface to QA System
- Independent inspection supported
- Integration of QS results
- Waste Management

SMARTLINE DOCTORING
SmartLine Doctoring
Waste Removal
- Automated Control
- Doctoring Control
- Modification of the SyncFile to control the corrugator

SMARTLINE CORRUGATOR
Smartline Corr
Order change management
- Corrugator Workflow
- Multilane Multijob
- Single sheet waste removal
- Maximum performance & reliability
- Ability to run analog print
Digitally produced print has a number of advantages compared to traditional printing processes. One of the most important benefits is the fact that it is now possible to produce short runs in a highly efficient way. To increase the efficiency even further, multiple different print jobs can be combined on a single roll. Jobs can be placed one after the other or different jobs next to each other or in a combination of both.
Converting processes occurring further downstream in the production process are often not prepared for the quick order change and require additional automated process control systems in order to be able to also participate in the advantages of digital print.
This task is handled by our DigiPrintWorkflow “SmartLine”. The system recognizes the following events reliably and accurately up to the maximum speed of the machine:
ORDER CHANGE - ROLL CHANGE
WASTE (START & END)
AREAS WITHOUT PRINT
SPLICE SECTIONS
Simple, reliable, robust and universally implemented
These events and the resulting actions are communicated via standardized interfaces to the production processes. DigiPrintWorkflow is available in different configurations.
Its completely independent principle of operation does not require any additional data from the production.
The system is simple, reliable, robust and can be used universally. The concept was developed for the general use with digital printing presses and can be implemented independently of equipment manufacturers.

Frame with paper run

Paper roll with SmartLine

Push button box and digital roll