System information

Function

The infeed, the laying in place and the complexing of the pre-cut strips must be extremely exact to ensure precise tire building. CCD cameras or wide band sensors detect the current web position and control digital positioners and actuators. These in turn move pivoting conveyor belts, which enable the required correction of the web or strips.

Area of use

Laminating stations are used wherever rubber webs must be placed precisely on top of each other.

Application

It is to be noted that it is necessary to discuss the requirements in detail before the start of the project. Material width, thickness as well as the state of the material (hot or cold) have an effect on the infeed and the laminating roller. With the aid of all the details, the perfect solution for the related application can be found.

Complexer 1

Legend

AB = Operating width | NB = Nominal width | NBS1 = Width, strip 1 | NBS2 = Width, strip 2 | ABM1 = Distance from strip 1 center - web center | ABM2 = Distance from strip 2 center - web center

1 = Light transmitter | 2 = CCD line scan camera | 3 = Web guider | 4 = Support beam | 5 = Actuating drive | 6 = Locking roller | 7 = Pressure roller

Web guiding systems

Complexer laminating station

Laminating station for precise laminating of rubber strips

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Steering roller system SRB33

Compact steering roller system with one or two rollers for different wrap angles and wear-free, brushless drive technology

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System components

CCD camera OL 91

Used to detect various criteria for position control on moving webs with complete image processing within the camera

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CCD camera OL 82

Interruption-free detection of web edges, position detection, web guiding, material detection, and width measurement

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Camera computer DO 82

Powerful camera computer for up to two cameras and different applications in customer-specific applications.

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Command station OP 36

Cost-effective operating panel (touchpanel) for the visualization and operation of customer-specific applications for web guiding and web tension control tasks.

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